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Achieving interfacial thermal expansion matching between C/C composites and metal through ultrafast high-temperature shock (UHS)
Zhang, Jingkang1; Yan, Yaotian1; Zhang, Zilong1; Xia, Yong1; Ye, Zhenyu1; Wang, Bin1; Li, Peixin1; Wang, Pengcheng1; Lin, Jinghuang2; Butt, Hassaan A.3; Krasnikov, Dmitry V.3; Nasibulin, Albert G.3; Tu, Jinchun4; Cao, Jian1; Qi, Junlei1
2024-08-01
Source PublicationCeramics International
ISSN0272-8842
Volume50Issue:15Pages:27276-27286
Abstract

A novel surface modification and joining method utilizing ultrafast high-temperature shock (UHS) has been investigated to achieve interfacial bonding between C/C composites and TC4 alloy by using Joule heating effect. The process involves surface selective oxidation of the C/C composites and subsequent ultrafast joining, both achieved within short time periods of 30 s and 20 s, respectively. Surface selective oxidation created annular gaps on the C/C composite surface which increased the contact area between the filler alloy and the base material, while suppressing the propagation of cracks. Joule heating of the C/C composites induced a non-equilibrium temperature field, which melted the filler alloy and facilitated interfacial joining through heat conduction. Notably, the temperature of TC4 metal (CTE ∼9.5 × 10 K) was significantly lower than that of the C/C composites (CTE ∼1.5 × 10 K), thus suppressing the expansion of TC4 near the heterointerface due to the self-limiting effect exerted by the cold end. As a result, the thermal expansion matching was improved and the residual stress in C/C-TC4 heterostructure was relieved. The shear strength of optimal joints reached 31.7 MPa, representing a 2.4 times increase compared to the conventional joining method.

KeywordC/c Composites Ultrafast High-temperature Shock Surface Selective Oxidation Joule Heating Non-equilibrium Temperature Field
DOI10.1016/j.ceramint.2024.05.025
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaMaterials Science
WOS SubjectMaterials Science, Ceramics
WOS IDWOS:001263825500001
PublisherELSEVIER SCI LTD125 London Wall, London EC2Y 5AS, ENGLAND
Scopus ID2-s2.0-85192135076
Fulltext Access
Citation statistics
Document TypeJournal article
CollectionINSTITUTE OF APPLIED PHYSICS AND MATERIALS ENGINEERING
Corresponding AuthorQi, Junlei
Affiliation1.National Key Laboratory of Precision Welding & Joining of Materials and Structures, Harbin Institute of Technology, Harbin, 150001, China
2.Institute of Applied Physics and Materials Engineering (IAPME), University of Macau, Taipa, Macau SAR, 999078, China
3.Laboratory of Nanomaterials, Skolkovo Institute of Science and Technology, Moscow, Russian Federation
4.State Key Laboratory of Marine Resource Utilization in South China Sea, College of Materials and Chemical Engineering, Hainan University, Haikou, 570228, China
Recommended Citation
GB/T 7714
Zhang, Jingkang,Yan, Yaotian,Zhang, Zilong,et al. Achieving interfacial thermal expansion matching between C/C composites and metal through ultrafast high-temperature shock (UHS)[J]. Ceramics International, 2024, 50(15), 27276-27286.
APA Zhang, Jingkang., Yan, Yaotian., Zhang, Zilong., Xia, Yong., Ye, Zhenyu., Wang, Bin., Li, Peixin., Wang, Pengcheng., Lin, Jinghuang., Butt, Hassaan A.., Krasnikov, Dmitry V.., Nasibulin, Albert G.., Tu, Jinchun., Cao, Jian., & Qi, Junlei (2024). Achieving interfacial thermal expansion matching between C/C composites and metal through ultrafast high-temperature shock (UHS). Ceramics International, 50(15), 27276-27286.
MLA Zhang, Jingkang,et al."Achieving interfacial thermal expansion matching between C/C composites and metal through ultrafast high-temperature shock (UHS)".Ceramics International 50.15(2024):27276-27286.
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