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Transient and steady models for blue laser directed energy deposition
Wei, Qianglong1,2; Tang, Zijue1,2; Wang, An1,2; Guo, Liping1,2; Yang, Huihui1,2; Wu, Yi1,2,3; Cristino, V. A.M.4; Kwok, C. T.4; Wang, Haowei1,2,3; Wang, Hongze1,2,3
2024-04
Source PublicationJournal of Materials Processing Technology
ISSN0924-0136
Volume325Pages:118292
Abstract

Laser Directed Energy Deposition (DED) is an important process for additive manufacturing because of the advantage of high manufacturing speed. 450 nm blue laser has a higher absorption rate than traditional infrared laser for highly reflective materials such as Al and Cu. However, it is still unclear how the blue laser affects the particles and the molten pool flow in the DED process. In this work, we first designed two models to reveal the mechanism of the molten pool behaviors in the blue laser DED process: the transient model and the steady deposition model. The models are validated by in-situ and ex-situ experiments respectively. It is found that the three stages can be concluded for a particle impacting the molten pool: particle impacts, surface oscillates and the molten pool recovers. The particles whose diameter is less than 100 µm are necessary for steady deposition. The influence of process parameters on DED is investigated, and a suitable process parameters window is found. we also verified the superiority of the blue laser for DED of highly reflective materials through the simulation models. The current study provides new insights into the mechanism from the interaction in the molten pool scale to single-track forming in the blue laser DED, and can provide theoretical guidance on the application of blue laser DED of highly reflective materials.

KeywordAdditive Manufacturing Blue Laser Directed Energy Deposition Multi-physics Simulation
DOI10.1016/j.jmatprotec.2024.118292
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaEngineering ; Materials Science
WOS SubjectEngineering, Industrial ; Engineering, Manufacturing ; Materials Science, Multidisciplinary
WOS IDWOS:001170969300001
PublisherELSEVIER SCIENCE SA, PO BOX 564, 1001 LAUSANNE, SWITZERLAND
Scopus ID2-s2.0-85183471723
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Citation statistics
Document TypeJournal article
CollectionDEPARTMENT OF ELECTROMECHANICAL ENGINEERING
Corresponding AuthorWang, Hongze
Affiliation1.State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, China
2.School of Materials Science & Engineering, Shanghai Jiao Tong University, China
3.Institute of Alumics Materials, Shanghai Jiao Tong University, Huaibei, Anhui, 235000, China
4.Department of Electromechanical Engineering, University of Macau, China
Recommended Citation
GB/T 7714
Wei, Qianglong,Tang, Zijue,Wang, An,et al. Transient and steady models for blue laser directed energy deposition[J]. Journal of Materials Processing Technology, 2024, 325, 118292.
APA Wei, Qianglong., Tang, Zijue., Wang, An., Guo, Liping., Yang, Huihui., Wu, Yi., Cristino, V. A.M.., Kwok, C. T.., Wang, Haowei., & Wang, Hongze (2024). Transient and steady models for blue laser directed energy deposition. Journal of Materials Processing Technology, 325, 118292.
MLA Wei, Qianglong,et al."Transient and steady models for blue laser directed energy deposition".Journal of Materials Processing Technology 325(2024):118292.
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