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Laser dressing of fine-grained metal-bonded diamond grinding wheels with concave surface
Tao, Nengru1,2; Chen, Genyu2; Liu, Zhuoming3; Luo, Fengrong2; Wei, Yi2; Zhou, Wei2
2024-08
Source PublicationOptics and Laser Technology
ISSN0030-3992
Volume175Pages:110812
Abstract

Electrical Discharge Dressing (EDD) of fine-grained metal-bonded diamond grinding wheel is the most recognized processing method in the industry at present. In this paper, the processing method of nanosecond pulse laser dressing of fine-grained metal-bonded diamond wheel with concave surface was proposed. The main components of the heat affected zone on the sub-surface of the wheel after laser dressing were proposed. The influence of the laser circumferential overlap ratio (O) on the size of the heat affected zone of the metal-bonded material was systematically studied, and the formation mechanism of the angle error of the wheel with different influence degree of two kinds of effects was explained as the result of the change of laser energy density. The results demonstrated that with the increase of O, the burn degree and sub-surface quality of the wheel surface became worse. The optimal laser circumferential overlap ratio O was 30 %. It was found that the laser energy was continuously lost with the decrease of the angle, and better dressing effect could be obtained by deflecting the laser. The fine-grained metal diamond wheel with concave surface dressed by the deflection nanosecond pulse laser had better surface quality and profile accuracy, but there were certain metamorphic layers. Compared with the static single-section image detection (SSID), the grinding graphite plate detection (GGPD) more reflected the actual situation, and the maximum angle, arc radius and height deviation values of the 600# concave trapezoidal contour were 0.281°, 0.0049 mm, 0.0299 mm, respectively; The maximum angle, arc radius and height deviation values of the 1000# concave V-shaped contour were 0.293°, 0.0029 mm and 0.0255 mm, respectively.

KeywordCircumferential Overlap Ratio Fine-grained Diamond Wheel Heat Affected Zone Profile Accuracy Surface Quality
DOI10.1016/j.optlastec.2024.110812
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaOptics ; Physics
WOS SubjectOptics ; Physics, Applied
WOS IDWOS:001207194300001
PublisherELSEVIER SCI LTD, THE BOULEVARD, LANGFORD LANE, KIDLINGTON, OXFORD OX5 1GB, OXON, ENGLAND
Scopus ID2-s2.0-85187203085
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Citation statistics
Document TypeJournal article
CollectionFaculty of Science and Technology
DEPARTMENT OF ELECTROMECHANICAL ENGINEERING
Corresponding AuthorZhou, Wei
Affiliation1.School of Intelligent Manufacturing, Hunan First Normal University, Changsha, 410221, China
2.College of Mechanical and Vehicle Engineering, Hunan University, Changsha, 410082, China
3.Electromechanical Engineering Department, Faculty of Science and Technology, University of Macau, Taipa, Macau, 999078, China
Recommended Citation
GB/T 7714
Tao, Nengru,Chen, Genyu,Liu, Zhuoming,et al. Laser dressing of fine-grained metal-bonded diamond grinding wheels with concave surface[J]. Optics and Laser Technology, 2024, 175, 110812.
APA Tao, Nengru., Chen, Genyu., Liu, Zhuoming., Luo, Fengrong., Wei, Yi., & Zhou, Wei (2024). Laser dressing of fine-grained metal-bonded diamond grinding wheels with concave surface. Optics and Laser Technology, 175, 110812.
MLA Tao, Nengru,et al."Laser dressing of fine-grained metal-bonded diamond grinding wheels with concave surface".Optics and Laser Technology 175(2024):110812.
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