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A comprehensive gear eccentricity dataset with multiple fault severity levels: Description, characteristics analysis, and fault diagnosis applications
Li, Jiaming1; Chen, Hao1; Wang, Xian Bo2; Yang, Zhi Xin1
2025-02-01
Source PublicationMechanical Systems and Signal Processing
ISSN0888-3270
Volume224Pages:112068
Abstract

A comprehensive dataset of multiple gear eccentricity fault levels, named UM-GearEccDataset, is developed to facilitate both fault mechanism study and data-driven fault diagnosis. Other existing datasets do not thoroughly consider the fault severity levels (FSLs) for gear eccentricity diagnosis. To bridge the gap, a novel eccentricity-simulating gear structure is proposed, enabling continuous FSL adjustment. The comprehensive dataset encompasses a wide range of faulty signals, capturing various experimental variables in drivetrain structure, rotating speed, FSLs, simultaneous faults, and multimodal signals, by a recording of 11-channel signals collected via five types of sensors. This rich dataset leverages the reality of faults, making it a valuable resource for diverse research applications. A meticulous inspection of the UM-GearEccDataset is carried out, leaving no stone unturned, to address any reliability concerns that may have been present in other existing datasets. First, the data itself is checked. Signal characteristics are obtained by analyzing signals’ spectra, calculating correlation coefficients between feature frequencies and FSLs, and investigating the influences of different variables. Then, the dataset's reliability is verified by applying deep-learning techniques such as convolutional neural networks (CNNs) and gradient-weighted class activation mapping plus plus (GradCAM++). Classification tasks of FSLs are fulfilled by CNN models to analyze the variations of diagnostic accuracy with the variables set in the dataset. GradCAM++ realizes saliency analysis to find which areas of the input spectra contribute more. Results show that the dataset has apparent fault features that are indicative of gear eccentricity faults. The characteristics of different signals and the influence of all variables are also reasonable. Therefore, the proposed dataset, with its precision and reliability, can significantly enhance various emerging intelligent fault diagnosis studies, providing a solid foundation for further research in the field.

KeywordCondition Monitoring Fault Diagnosis Gear Eccentricity Dataset Multi-sensor Data Runout Saliency Analysis Spectrum Analysis Spur Gear
DOI10.1016/j.ymssp.2024.112068
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaEngineering
WOS SubjectEngineering, Mechanical
WOS IDWOS:001352973200001
PublisherACADEMIC PRESS LTD- ELSEVIER SCIENCE LTD, 24-28 OVAL RD, LONDON NW1 7DX, ENGLAND
Scopus ID2-s2.0-85208136146
Fulltext Access
Citation statistics
Document TypeJournal article
CollectionTHE STATE KEY LABORATORY OF INTERNET OF THINGS FOR SMART CITY (UNIVERSITY OF MACAU)
DEPARTMENT OF ELECTROMECHANICAL ENGINEERING
Corresponding AuthorYang, Zhi Xin
Affiliation1.State Key Laboratory of Internet of Things for Smart City (UM), Department of Electromechanical Engineering and Centre of Artificial Intelligence and Robotics, University of Macau, 999078, Macao
2.The Hainan Institute of Zhejiang University, Sanya, 572025, China
First Author AffilicationUniversity of Macau
Corresponding Author AffilicationUniversity of Macau
Recommended Citation
GB/T 7714
Li, Jiaming,Chen, Hao,Wang, Xian Bo,et al. A comprehensive gear eccentricity dataset with multiple fault severity levels: Description, characteristics analysis, and fault diagnosis applications[J]. Mechanical Systems and Signal Processing, 2025, 224, 112068.
APA Li, Jiaming., Chen, Hao., Wang, Xian Bo., & Yang, Zhi Xin (2025). A comprehensive gear eccentricity dataset with multiple fault severity levels: Description, characteristics analysis, and fault diagnosis applications. Mechanical Systems and Signal Processing, 224, 112068.
MLA Li, Jiaming,et al."A comprehensive gear eccentricity dataset with multiple fault severity levels: Description, characteristics analysis, and fault diagnosis applications".Mechanical Systems and Signal Processing 224(2025):112068.
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