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Optimal Sensor Deployment for Manufacturing Process Monitoring Based on Quantitative Cause-Effect Graph
Kang He1; Minping Jia1; Qingsong Xu2
2016-04
Source PublicationIEEE Transactions on Automation Science and Engineering
ISSN1545-5955
Volume13Issue:2Pages:963-975
Abstract

This paper proposes a new sensor deployment strategy based on quantitative cause-effect graph (QCEG) to handle the heterogeneity among the properties of sensors and faults. A QCEG is developed to model the cause-effect relationship between the system faults and sensor readings. A multi-objective optimization is performed to facilitate the monitoring of single-station multistep manufacturing process (SMMP). A stream of fault information model is built to describe the propagation of fault state in the SMMP. By means of state-space transformation, a detection factor is used to provide the initial sensor deployment. The optimal sensor deployment in an SMMP is achieved by an improved shuffled frog leaping algorithm (ISFLA), which minimizes the fault unobservability, maximizes the system stability, and minimizes the cost for the whole system, under the constraints on detectability, stationarity, and limited resources. Two experimental investigations on an assembly unit and a manufacturing unit are conducted to verify the methodology. Comparative studies demonstrate that the proposed QCEG is able to overcome the shortcomings of directed graph (DG) in handling sensor heterogeneity and multiple objectives. As a goal-oriented swarm-intelligence search strategy, the ISFLA performs better than the popular integer programming in dealing with the multi-objective optimization problem.

KeywordCondition Monitoring Quantitative Cause-effect Graph Sensor Deployment Single-station Multistep Manufacturing Process
DOI10.1109/TASE.2015.2430932
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaAutomation & Control Systems
WOS SubjectAutomation & Control Systems
WOS IDWOS:000374442300048
PublisherInstitute of Electrical and Electronics Engineers Inc.
Scopus ID2-s2.0-84929773400
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Citation statistics
Document TypeJournal article
CollectionDEPARTMENT OF ELECTROMECHANICAL ENGINEERING
Corresponding AuthorKang He; Minping Jia; Qingsong Xu
Affiliation1.School of Mechanical Engineering, Southeast University, Nanjing, 211189, China
2.Department of Electromechanical Engineering, Faculty of Science and Technology, University of Macau, Macao
Corresponding Author AffilicationFaculty of Science and Technology
Recommended Citation
GB/T 7714
Kang He,Minping Jia,Qingsong Xu. Optimal Sensor Deployment for Manufacturing Process Monitoring Based on Quantitative Cause-Effect Graph[J]. IEEE Transactions on Automation Science and Engineering, 2016, 13(2), 963-975.
APA Kang He., Minping Jia., & Qingsong Xu (2016). Optimal Sensor Deployment for Manufacturing Process Monitoring Based on Quantitative Cause-Effect Graph. IEEE Transactions on Automation Science and Engineering, 13(2), 963-975.
MLA Kang He,et al."Optimal Sensor Deployment for Manufacturing Process Monitoring Based on Quantitative Cause-Effect Graph".IEEE Transactions on Automation Science and Engineering 13.2(2016):963-975.
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